| Quantity: | |
|---|---|
This Wire Shelf Welding Machine works with 3‑6 mm steel wire, maximum mesh width up to 2000mm, producing wire shelf mesh.
1.High‑power independent water‑cooled welding system: Equipped with 7 sets of 160 kVA individual water‑cooled welding transformers and rigid copper busbars. It reaches 60‑80 welding strokes per minute and supports 24‑hour heavy‑duty non‑stop production without power decay for stable solid welding spots, perfectly adapting to thick wire shelf welding requirements.
2.Complete all‑in‑one workflow: Integrates longitudinal‑wire straightening, feeding, multi‑point synchronous welding, mesh traction, 5‑axis leveling, pneumatic shearing and automatic stacking. Finished mesh panels are stacked automatically to cut manual handling work.
3.Intelligent control & safety protection: Industrial PLC touch‑screen for digital setup of mesh aperture and mesh length. Photoelectric wire‑missing sensors trigger auto‑stop to reduce defective rate and protect machine components.
4.High‑precision feeding & traction for flat mesh
Servo‑driven cross‑wire feeding with magnetic‑adsorption rotary discharge prevents wire tangling and jamming, suitable for rigid feeding of 3-6mm thick steel bars.
Servo helical‑rack‑pinion traction plus synchronous rigid double‑rail guide avoids mesh offset and keeps accurate mesh dimension.
5‑axis inline leveling mechanism offsets thermal deformation caused by high-power thick bar welding for flat finished panels.
5.Fast specification change‑over: Side‑mount electrodes, quick‑release electrode supports and movable positioning magnets speed‑up adjustment when switching mesh sizes. Longitudinal wire spacing is mechanically adjustable; cross‑wire spacing can be programmed via touch‑screen HMI, meeting diverse specification production of thick wire shelf mesh.
6.Optional module & reliable after‑sales: Optional mesh‑winding module for rolled mesh output. Standard 12‑month warranty, 24/7 remote video technical support. Paid on‑site overseas commissioning and operator training service are available.
Wire diameter | 3‑6mm | Welding pressure mode | Mechanical pressing |
Longitudinal wire feeding mode | Pre‑straightened bars feeding | Control system | PLC programmable touch‑screen control |
Transverse wire feeding mode | Pre‑straightened bars feeding | Welding transformer | 7 sets × 160 kVA, independent single control |
Longitudinal wire spacing | ≥20mm, mechanically adjustable | Allowable external voltage fluctuation | ±10 % |
Transverse wire spacing | ≥50mm, programmable adjustable | Power supply | 380V, 3‑phase, 50Hz |
Finished mesh panel length | 300‑800 mm, adjustable | Air source working pressure | 0.6‑0.8 MPa |
Maximum working width | 2000 mm | Cooling system | Circulating water‑cooled |
Quantity of welding points | 24 sets | Safety protection | Photoelectric wire‑missing detection with auto‑stop |
Welding frequency | 60‑80 strokes / min | Optional configuration | Roller-based film transport and automatic mesh stacking device |
Function: Align the ends of threaded iron wires and feed them into welding main machine
1. Adopt servo drive combined with pneumatic clamping to realize precise feeding;
2. Long stroke design significantly improves mesh sheet connection efficiency;
3. Pneumatic baffle is flexibly adjustable.
Function: Electrode pressurization (cylinder pressing down) and form welded mesh sheet by using electric current to generate heat through contact iron wires
1. Hanging welding method with convenient adjustment and stable pressure;
2. Quick-release upper and lower electrodes for fast specification replacement;
3. Water-cooled resistance welding transformer for long service life;
4. Movable positioning magnet with reserved space for specification replacement;
5. Weft wire detection effectively reduces waste mesh and automatic shutdown in case of fault;
6. Hafnium-chromium bronze welding electrode material with high service life and good conductivity;
7. Hard copper bar at the bottom connected to transformer for stable conductivity.
Function: Allows for high-precision cutting of straight cross wire.
Application Scenario: Cross wire diameters ranging from 3 to 6 mm.
1. Driven by a servo motor and coupled to a high-precision rotary positioning table, ensuring the exact drop point of each individual wire.
2. Features a design that utilizes strong magnetic adsorption combined with a rotary discharge mechanism; this automatically sorts the wires and feeds them into a smaller hopper, effectively preventing wire tangling and jamming.
3. The hopper deflector is adjustable via a spindle mechanism integrated with linear guides.
4. Both the main and auxiliary hoppers are equipped with wire separation mechanisms, ensuring smooth operation and preventing tangling—even during continuous, high-volume feeding.
5. 4-level inductive switch detection ensures stable operation of each part.
Function: Realize high-precision, uninterrupted mesh stepping movement to ensure continuous and stable mesh welding process
1. Adopts 7-grade precision milled helical rack linked with precision planetary reducer + servo drive,featuring low running noise and high speed;
2. Dual-guide rail synchronous guiding with rigid support ensures flat and non-offset mesh sheet and stable and controllable overall precision;
3. Single-pump synchronous oil injection design enables one-click maintenance of linear guide rails and sliders, facilitating easy maintenance and extending service life;
4. Fixtures accurately align with cross welding points
Welding Machine
Copper motors
Welded pneumatic couplings
Mechanical
welded joints
Blanking
disc
Meshmama Machinery Co., Ltd is a professional manufacturer & exporter specialized in full‑automatic wire‑mesh welding machinery. Our self‑owned manufacturing factory supplies standard and custom‑built mesh welding machines for construction reinforcement, security fence, mine support and livestock‑breeding industries.
All machines comply with CE standards and go through strict pre‑delivery aging testing. We offer full turn‑key service: pre‑sales project consultation, pre‑shipment inspection, 12‑18‑month warranty, remote technical guidance and global spare‑parts supply.
This Wire Shelf Welding Machine works with 3‑6 mm steel wire, maximum mesh width up to 2000mm, producing wire shelf mesh.
1.High‑power independent water‑cooled welding system: Equipped with 7 sets of 160 kVA individual water‑cooled welding transformers and rigid copper busbars. It reaches 60‑80 welding strokes per minute and supports 24‑hour heavy‑duty non‑stop production without power decay for stable solid welding spots, perfectly adapting to thick wire shelf welding requirements.
2.Complete all‑in‑one workflow: Integrates longitudinal‑wire straightening, feeding, multi‑point synchronous welding, mesh traction, 5‑axis leveling, pneumatic shearing and automatic stacking. Finished mesh panels are stacked automatically to cut manual handling work.
3.Intelligent control & safety protection: Industrial PLC touch‑screen for digital setup of mesh aperture and mesh length. Photoelectric wire‑missing sensors trigger auto‑stop to reduce defective rate and protect machine components.
4.High‑precision feeding & traction for flat mesh
Servo‑driven cross‑wire feeding with magnetic‑adsorption rotary discharge prevents wire tangling and jamming, suitable for rigid feeding of 3-6mm thick steel bars.
Servo helical‑rack‑pinion traction plus synchronous rigid double‑rail guide avoids mesh offset and keeps accurate mesh dimension.
5‑axis inline leveling mechanism offsets thermal deformation caused by high-power thick bar welding for flat finished panels.
5.Fast specification change‑over: Side‑mount electrodes, quick‑release electrode supports and movable positioning magnets speed‑up adjustment when switching mesh sizes. Longitudinal wire spacing is mechanically adjustable; cross‑wire spacing can be programmed via touch‑screen HMI, meeting diverse specification production of thick wire shelf mesh.
6.Optional module & reliable after‑sales: Optional mesh‑winding module for rolled mesh output. Standard 12‑month warranty, 24/7 remote video technical support. Paid on‑site overseas commissioning and operator training service are available.
FAQ:
Q: What wire materials can this machine process?
A: It works with 3‑6mm steel wire for wire shelf mesh.
Q: What optional upgrades are available?
A: Optional in roller mesh output and automatic mesh stacking device.
Q: What mesh sizes can I produce?
A: Longitudinal wire spacing ≥20 mm (mechanically adjustable); transverse wire spacing ≥50 mm (programmable via touch‑screen). Finished mesh‑panel length adjustable from 300‑800 mm.
Q: What about production lead‑time and export documents?
A: Normally 45‑60 working‑day production lead‑time after receiving deposit. We supply a full set of customs‑clearance documents for smooth import. Main machine wrapped with waterproof plastic; control cabinet packed in fumigated wooden case.
Q: What payment terms do you accept for machine orders?
A: Our standard term is 30% T/T deposit, and 70% balance paid by T/T before shipment after machine inspection. We can discuss other payment solutions upon special project requirements.
Q: How long will be the normal production lead‑time?
A: Production lead‑time depends on machine model and customization requirements. Normally it takes 60 working days after receiving your deposit. We will confirm exact delivery schedule in formal quotation.
Q: What is your export packing and delivery arrangement?
A: Electric control cabinets are packed with fumigated wooden case. Main machine is wrapped by waterproof plastic film. Machines will be loaded into full‑size shipping containers. We quote FOB Tianjin price by default; freight cost will be on buyer’s side.
Q: What support do you get for machine repair and troubleshooting?
A: We offer 24/7 remote video technical support for fault diagnosis and online repair guidance. Our engineers can guide your local operator to solve most running problems remotely.
Q: How to purchase replacement spare parts after warranty expires?
A: We supply original spare‑parts with competitive price all the machine lifetime. You can send us part number or failure description, we will quote and arrange shipment for spare‑parts order quickly.
Q: Do you provide overseas on‑site installation and commissioning service?
A: Yes. Overseas on‑site engineer service is available at extra cost, including installation, commissioning and operator training. Client shall be responsible for engineer round‑trip tickets, accommodation and local transportation.
Q: Can I inspect factory or test machines before shipment?
A: Welcome customers to visit our factory for on‑site inspection. Virtual live‑stream video machine testing is also supported if you cannot come in‑person. We accept third‑party inspection before delivery.
