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This automated production line is designed for high-efficiency manufacturing of wire mesh / basket cable trays. It combines advanced resistance welding, precision servo pulling, and intuitive PLC control to deliver strong, precise, and high-quality mesh products.
Key Features & Advantages
High Weld Strength: Multi-head copper electrodes deliver solid, uniform, and spark-free spot welds for maximum tray loading capacity.
Servo Precision: High-accuracy servo-driven feeding and pulling system ensures exact grid spacing and dimensions.
Smart & Efficient: Integrated PLC touchscreen control enables quick parameter setup and full continuous automation.
Stable Power: Combined hydraulic and pneumatic systems provide even electrode pressure and smooth, heavy-duty operation.
Safe & Reliable: Built with industrial safety guards and emergency stopping systems to protect operators.
Applications
Ideal for manufacturing U-shaped / 3D wire mesh cable trays used in data centers, industrial workshops, power distribution systems, food processing plants, and telecommunication infrastructure.
Wire diameter | Φ6mm | Welding pressure mode | pneumaticdownforce |
Longitudinal wire feeding mode | Automatic feeding | Control system | PLC programmable touch‑screen control |
Transverse wire feeding mode | Automatic feeding | Welding transformer | 160 kVA* 6units |
Longitudinal wire spacing | ≥25mm | Allowable external voltage fluctuation | ±10 % |
Transverse wire spacing | ≥25mm | Power supply | 380V, 3‑phase, 50Hz |
Finished mesh panel length | 1000-3000mm | Air source working pressure | 0.6‑0.8 MPa |
Maximum working width | 1000-1250mm | Cooling system | Circulating water‑cooled |
Quantity of welding points | 48 sets | Safety protection | Photoelectric wire‑missing detection with auto‑stop |
Welding frequency | One piece every 30 to 90 seconds. | Optional configuration | Automatic Reversible QR Code Network |
Function: Applies electrode pressure (via a descending cylinder) and utilizes electric current passing through the contact point of the wires to generate heat and form a welded mesh panel.
1. Side-mounted welding configuration allows
for easy adjustment and stable pressure.
2. Quick-release upper and lower electrodes enable rapid specification changes.
3. Water-cooled resistance welding transformer
ensures long-lasting durability.
4. Movable positioning magnets provide
flexibility when switching specifications.
5. Cross-wire detection effectively reduces
mesh waste and triggers automatic shutdown
upon fault detection.
6. Welding electrodes made of chromium- zirconium-copper alloy offer excellent
conductivity and a long service life.
7. Rigid copper busbars connect the lower
section to the transformer, ensuring stable
electrical conductivity
Function:Realize high-precision, uninterrupted mesh
stepping movement to ensure continuous and stable
welding process.
1. Adopts 7-stage precision-milled helical racks
linked with precision planetary reducers + servo
drive, featuring low operating noise and high speed;
2.Double-guide-rail synchronous guidance with rigid
support, ensuring no mesh deviation and stable and
controllable overall accuracy;
3. Single-pump synchronous oil injection design, one-key maintenance for linear guide rails and
sliders, convenient maintenance and extended
service life;
4. Fixtures accurately align cross welding points, reducing deformation and improving welding
accuracy
Function: Aligns the ends of the threaded wires
and feeds them into the main welding unit.
1. Utilizes servo drive combined with
pneumatic clamping to ensure precise feeding.
2. Long-stroke design significantly improves
the efficiency of mesh panel linking. Pneumatically operated stop is flexibly
adjustable and easy to operate.
1.The entire equipment adopts PLC programming control
with a user-friendly operation interface, which is easy to
operate and master.
2.Mesh size adjustment can be edited via the LCD touch
screen, making all production data settings convenient
and fast.
3. Parameters of the servo wire-drawing system can
be set and stored in the PLC without data loss during
power outage.
4.All resistance welding transformers ofthe
equipment are controlled by a microcomputer, and
the welding electronic control adopts the method of
group power supply for one-time welding.
5.The control cabinet is equipped with a cooling
device, which can maintain an optimal working
temperature for the entire cabinet.
1.High automation with continuous wire feeding.
2. Accurate cross wire positioning ensures uniform
mesh size.
3.Stable welding performance and fewer welding
defects.
4.Suitable for high-speed production with higher
efficiency.
5. Reduces labor cost and improves product
consistency
1. Stable and accurate wire feeding ensures high mesh
precision.
2.Automatic feeding improves production efficiency.
3. Maintains uniform mesh size and flatness.
4.Reduces labor cost and operation difficulty.
5.Ensures reliable welding quality with fewer defects.
6.Suitable for various wire diameters and mesh
specifications.
1.Automatic stacking improves production efficiency.
2. Reduces labor cost and manual handling.
3. Ensures neat and accurate mesh stacking.
4. Protects finished mesh panels from deformation.
5. Suitable for continuous high-speed production.
6.Saves factory space and improves operation safety
Welding Machine
Copper motors
Welded pneumatic couplings
Mechanical
welded joints
Straightening
roller
Meshmama Machinery Co., Ltd is a professional manufacturer & exporter specialized in full‑automatic wire‑mesh welding machinery. Our self‑owned manufacturing factory supplies standard and custom‑built mesh welding machines for construction reinforcement, security fence, mine support and livestock‑breeding industries.
All machines comply with CE standards and go through strict pre‑delivery aging testing. We offer full turn‑key service: pre‑sales project consultation, pre‑shipment inspection, 12‑18‑month warranty, remote technical guidance and global spare‑parts supply.
1. Precise Mesh Formation
Advanced wire feeding and positioning systems ensure accurate wire spacing, uniform mesh openings, and consistent panel dimensions.
2. Stable Welding Quality
Precisely controlled welding current, pressure, and welding time provide strong and consistent weld points throughout the entire mesh panel.
3. Automated Production
Automatic wire feeding, mesh welding, mesh pulling, cutting, and output processes reduce manual intervention and improve overall production efficiency.
4. Flexible Specifications
Production parameters can be adjusted according to different wire diameters, mesh openings, panel widths, and lengths, allowing manufacturers to produce various cable tray specifications.
5. Continuous Operation
The robust machine structure and reliable electrical control system are designed for continuous industrial operation and long-term production stability.
6. Reduced Labor Costs
High levels of automation reduce dependence on manual labor while maintaining consistent production output and product quality.
7. Consistent Product Quality
Accurate positioning and synchronized production processes help ensure uniform mesh panels, reliable weld strength, and consistent finished-product dimensions.
Q: What wire diameter can the cable tray mesh welding machine process?
A: The machine can generally process 3–6 mm wire, depending on the machine model and the customer's requirements.
Q: Can the mesh size be customized?
A: Yes. The wire spacing, mesh width and mesh length can be customized according to the cable tray specifications.
Q: Is the cable tray mesh welding machine fully automatic?
A: Yes. The production line can integrate wire feeding, welding, mesh pulling, cutting and other processes, reducing manual operations and improving production efficiency.
Q: ow many workers are needed to operate the machine?
A: Depending on the configuration and automation level, 1–2 operators can be sufficient for the production line
Q: What payment terms do you accept for machine orders?
A: Our standard term is 30% T/T deposit, and 70% balance paid by T/T before shipment after machine inspection. We can discuss other payment solutions upon special project requirements.
Q: How long will be the normal production lead‑time?
A: Production lead‑time depends on machine model and customization requirements. Normally it takes 60 working days after receiving your deposit. We will confirm exact delivery schedule in formal quotation.
Q: What is your export packing and delivery arrangement?
A: Electric control cabinets are packed with fumigated wooden case. Main machine is wrapped by waterproof plastic film. Machines will be loaded into full‑size shipping containers. We quote FOB Tianjin price by default; freight cost will be on buyer’s side.
Q: What support do you get for machine repair and troubleshooting?
A: We offer 24/7 remote video technical support for fault diagnosis and online repair guidance. Our engineers can guide your local operator to solve most running problems remotely.
Q: How to purchase replacement spare parts after warranty expires?
A: We supply original spare‑parts with competitive price all the machine lifetime. You can send us part number or failure description, we will quote and arrange shipment for spare‑parts order quickly.
Q: Do you provide overseas on‑site installation and commissioning service?
A: Yes. Overseas on‑site engineer service is available at extra cost, including installation, commissioning and operator training. Client shall be responsible for engineer round‑trip tickets, accommodation and local transportation.
Q: Can I inspect factory or test machines before shipment?
A: Welcome customers to visit our factory for on‑site inspection. Virtual live‑stream video machine testing is also supported if you cannot come in‑person. We accept third‑party inspection before delivery.
