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Single wire Fence Mesh Welding Machine is specially developed for security fence mesh production by Meshmama.
This Single‑wire Fence Mesh Welding Machine works with 3‑6 mm low‑carbon steel wire and galvanized straight wire, maximum mesh width up to 2500 mm, producing single‑wire security fence mesh for highway, perimeter and protection projects.
High‑power independent water‑cooled welding system: Equipped with multiple sets of individual water‑cooled welding transformers and rigid copper busbars. It reaches 40‑60 welding strokes per minute and supports 24‑hour heavy‑duty non‑stop production without power decay for stable solid welding spots.
Complete all‑in‑one workflow: Integrates longitudinal‑wire straightening, feeding, multi‑point synchronous welding, mesh traction, 5‑axis leveling, pneumatic shearing and automatic stacking. Finished mesh panels are stacked automatically to cut manual handling work.
Intelligent control & safety protection: Industrial PLC touch‑screen for digital setup of mesh aperture and mesh length. Photoelectric wire‑missing sensors trigger auto‑stop to reduce defective rate and protect machine components..
High‑precision feeding & traction for flat mesh
Servo‑driven cross‑wire feeding prevents wire tangling and jamming.
Servo traction plus synchronous rigid double‑rail guide avoids mesh offset and keeps accurate mesh dimension.
Hydraulic bending mechanism forms the V‑bend profile for 3D fence mesh directly after welding.
Fast specification change‑over: Side‑mount electrodes, quick‑release electrode supports and movable positioning magnets speed‑up adjustment when switching mesh sizes. Longitudinal wire spacing is mechanically adjustable; cross‑wire spacing can be programmed via touch‑screen HMI.
Optional module & reliable after‑sales: Optional mesh cutting module for custom mesh length output. Standard 12‑month warranty, 24/7 remote video technical support. Paid on‑site overseas commissioning and operator training service are available.
Wire diameter | 3‑6 mm | Welding pressure mode | Pneumatic pressing |
Longitudinal wire feeding mode | Automatic feeding of straight wire | Control system | PLC programmable touch‑screen control |
Transverse wire feeding mode | Automatic feeding of straight wire | Welding transformer | 9 sets × 160 kVA, independent single control |
Longitudinal wire spacing | ≥50 mm, mechanically adjustable | Allowable external voltage fluctuation | ±10 % |
Transverse wire spacing | ≥25 mm, programmable adjustable | Power supply | 380V, 3‑phase, 50Hz |
Finished mesh panel length | 1000‑2500 mm, adjustable | Air source working pressure | 0.6‑0.8 MPa |
Maximum working width | 1000-2500 mm | Cooling system | Circulating water‑cooled |
Quantity of welding points | 51 sets | Safety protection | Photoelectric wire‑missing detection with auto‑stop |
Welding frequency | 40‑60 strokes / min | Optional configuration | Hydraulic V‑bending unit, finished mesh stacking device |
Function: Photoelectric sensors are installed on both sides to detect the absence of wire and trigger an automatic shutdown; this significantly reduces equipment failures and the rate of damage to the mesh.
1. Side‑mounted welding design, convenient adjustment and stable welding pressure.
2. Quick‑detachable upper and lower electrodes for fast specification change‑over.
3. Water‑cooled resistance welding transformers for long‑lasting service.
4. Movable positioning magnets, reserving space for specification replacement.
5. Transverse wire detection, effectively reducing defective mesh, automatic shutdown upon fault.
6. Welding electrodes made of chromium‑zirconium bronze, featuring long service life and excellent electrical conductivity.
7. Hard copper busbars at the bottom connect transformers to ensure stable electrical conduction.
Function: Adopts double‑side automatic feeding system to accurately deliver straight longitudinal steel wires, ensuring efficient and stable material feeding.
1. Utilizes a V-groove design, replacing hopper movement with V-groove movement, thereby significantly enhancing system stability.
2. Utilizes a precision servo-driven gripper system to ensure stable, high-precision material feeding.
3. The V-shaped groove features a magnetic design that securely holds the wire, ensuring precise positioning without deviation.
Double-sided fabric feeding to increase production capacity.
Function: Align the ends of the threaded wires and feed them into the main welding unit.
1. Adopts servo drive with pneumatic clamping to realize precise wire feeding.
2. Long‑stroke design greatly improves mesh connection efficiency.
3. Flexible adjustable pneumatic baffle, easy and convenient to operate.
Function: Realize high‑precision and automatic blanking of straight transverse steel wires.
Four-level proximity switch monitoring ensures stable operation of every component.
Function: Precision mold bending is employed to ensure the rapid forming of semi-finished mesh panels.
Application Scenarios: For guardrail mesh bending.
Features: 1. Utilizes high-pressure hydraulic bending for precise, one-step forming, ensuring high efficiency and stability.
2. Adopts a quick-change mold design to enhance production efficiency.
Function: Achieves high-precision, uninterrupted mesh stepping motion, ensuring a continuous and stable welding process.
Function: Utilizes pneumatic clamping combined with asynchronous motor and servo motor traction technologies to achieve high-precision, orderly separation and blanking of mesh sheets.
Application Scenarios: High standards apply to stacking; the mesh panel specifications are 2500 × 3000 mm, and finished panels can also undergo secondary processing using high-precision stepper-controlled equipment.
Features: 1. Pneumatic clamps ensure precise locking, while servo motor drive guarantees smooth mesh sheet discharge..
2. Simple structure, very convenient to adjust.
3. The mesh panels descend in an orderly fashion and are stacked neatly.
Welding Machine
Copper motors
Welded pneumatic couplings
Mechanical
welded joints
Bending machine
Meshmama Machinery Co., Ltd is a professional manufacturer & exporter specialized in full‑automatic wire‑mesh welding machinery. Our self‑owned manufacturing factory supplies standard and custom‑built mesh welding machines for construction reinforcement, security fence, mine support and livestock‑breeding industries.
All machines comply with CE standards and go through strict pre‑delivery aging testing. We offer full turn‑key service: pre‑sales project consultation, pre‑shipment inspection, 12‑18‑month warranty, remote technical guidance and global spare‑parts supply.
Single‑wire Fence Mesh Welding Machine is specially developed for fence mesh panel production by Meshmama.
This Single‑wire Fence Mesh Welding Machine works with 3‑6 mm low‑carbon steel straight wire and galvanized straight wire, maximum mesh width up to 2500 mm, producing highway fence mesh and security isolation fence panels.
High‑power independent water‑cooled welding system: Equipped with 9 sets of 160 kVA individual water‑cooled welding transformers and bottom hard copper busbars. It reaches 40‑60 welding strokes per minute and supports 24‑hour heavy‑duty non‑stop production without power decay for stable solid welding spots. Adopts chromium‑zirconium bronze welding electrodes with excellent electrical conductivity and long service life. Side‑mounted welding structure delivers stable welding pressure with convenient adjustment.
Complete all‑in‑one workflow: Integrates longitudinal‑wire straightening, feeding, multi‑point synchronous welding, mesh traction, 5‑axis leveling, pneumatic shearing and automatic stacking. Finished mesh panels are stacked automatically to cut manual handling work.
Intelligent control & safety protection: Integrates double‑side straight‑wire automatic feeding, longitudinal‑wire dial‑plate double‑side blanking, multi‑point synchronous welding, mesh traction, transverse bending, mesh shearing and automatic stacking. Finished mesh panels are stacked automatically to cut manual handling work.
High‑precision feeding & traction for flat mesh
Servo‑driven double‑side feeding with pneumatic clamping delivers straight longitudinal steel wires precisely. Longitudinal‑wire dial‑plate realizes smooth double‑side blanking, achieving high‑precision and automatic blanking of straight transverse steel wires.
Servo‑driven mesh traction mechanism plus synchronous rigid double‑rail guide avoids mesh offset and keeps accurate mesh dimension.
Built‑in transverse bending mechanism completes V‑shape forming for fence mesh.
Fast specification change‑over: Side‑mount welding structure, quick‑detachable upper‑lower electrodes and movable positioning magnets speed‑up adjustment when switching mesh sizes. Longitudinal wire spacing is mechanically adjustable; transverse wire spacing can be programmed via touch‑screen HMI. Flexible adjustable pneumatic baffles adapt to various mesh dimensions.
Optional module & reliable after‑sales: Optional hydraulic V‑bending unit and finished‑mesh automatic stacking device are available. Standard 12‑month warranty, 24/7 remote video technical support. Paid on‑site overseas commissioning and operator training service are available.
Q: What wire materials can this single‑wire fence mesh welding machine process?
A: It processes 3‑6 mm low‑carbon steel wire and galvanized straight wire, for producing security fence mesh and construction reinforcing mesh panels.
Q: What optional upgrades are available for this machine?
A: Optional inline coil‑wire feeding unit and mesh winding module to produce rolled‑type mesh.
Q: What mesh sizes can I produce?
A: Longitudinal wire spacing ≥50 mm (mechanical adjustment); transverse wire spacing ≥50 mm (touch‑screen programmable). Finished mesh‑panel length adjustable within 1000‑2000 mm.
Q: What about production lead‑time and export documents?
A: Normally 45‑60 working‑day production lead‑time after receiving deposit. We supply a full set of customs‑clearance documents for smooth import. Main machine wrapped with waterproof plastic; control cabinet packed in fumigated wooden case.
Q: What payment terms do you accept for machine orders?
A: Our standard term is 30% T/T deposit, and 70% balance paid by T/T before shipment after machine inspection. We can discuss other payment solutions upon special project requirements.
Q: How long will be the normal production lead‑time?
A: Production lead‑time depends on machine model and customization requirements. Normally it takes 60 working days after receiving your deposit. We will confirm exact delivery schedule in formal quotation.
Q: What is your export packing and delivery arrangement?
A: Electric control cabinets are packed with fumigated wooden case. Main machine is wrapped by waterproof plastic film. Machines will be loaded into full‑size shipping containers. We quote FOB Tianjin price by default; freight cost will be on buyer’s side.
Q: What support do you get for machine repair and troubleshooting?
A: We offer 24/7 remote video technical support for fault diagnosis and online repair guidance. Our engineers can guide your local operator to solve most running problems remotely.
Q: How to purchase replacement spare parts after warranty expires?
A: We supply original spare‑parts with competitive price all the machine lifetime. You can send us part number or failure description, we will quote and arrange shipment for spare‑parts order quickly.
Q: Do you provide overseas on‑site installation and commissioning service?
A: Yes. Overseas on‑site engineer service is available at extra cost, including installation, commissioning and operator training. Client shall be responsible for engineer round‑trip tickets, accommodation and local transportation.
Q: Can I inspect factory or test machines before shipment?
A: Welcome customers to visit our factory for on‑site inspection. Virtual live‑stream video machine testing is also supported if you cannot come in‑person. We accept third‑party inspection before delivery.
